With the robot "beat" people, the Taizhou shoemaking industry is being tempted.
At the beginning of this year, Wenling shoe factory Dadong a fire caused by vibration, has prompted the government to expand the efforts as a warning for the future, hitherto unknown safety campaigns: more than 10000 shoe enterprises to stop production, by audit. The "three in one" enterprise which is integrated with accommodation, storage and production, and all enterprises that do not meet the safety conditions of production are all shut down. All the rental houses with hidden dangers are closed, and all illegal buildings are demolished. Such as "illness cure ills", through rectification after the pain of Wenling shoe industry, to seek a new. Zhejiang will introduce grams of sporting goods Co. Ltd. is the first domestic shoe line, let the city of shoe-making enterprises in "fire" in the transformation of automation began to pay attention to "break" the road.
Efficiency of "machine changing" in shoe making industry
The automatic production line with a length of 32 meters can only produce 18 workers, and it can create the output of 60 workers in the past. It is expected that the efficiency can be increased by 244%, saving material 30%~35%, saving more than 30%, and saving more than 50% of the space. This series of figures let Zhejiang Bi Ke Sports Products Co., Ltd. become the focus of attention in Taizhou shoe enterprises.
It is understood that the introduction of this full name is called "full automation digital multi position shoe flexible production line", in the country is the first.
"The" machine replacement "is the only way for the transformation and upgrading of the shoe enterprises." The shoe industry of Zhuo Ling, like Bi, also invested about 2000000 yuan this year, and introduced a production line. "This assembly line is mainly used for molding and consists of more than 20 equipment." "Half a month later, the assembly line will be able to put into use in the factory, and it is expected to increase the efficiency of 30% and reduce the manpower by about 14," said Sheng Jianyong, the head of the company.
It is not after a fire to pay attention to the "machine change". "A few years ago, I started looking for shoes making equipment that could replace labor, but there were not many devices that could actually be applied to shoes manufacturing because of their different shoes and different styles." Sheng Jianyong spent a year with a Taiwan funded enterprise, constantly improving technology, "tailor made" this line. "This line can save nearly one million yuan of wages for an enterprise one year. If it works well, the cost can be recovered in 3 years or so. And now pay attention to energy conservation and environmental protection, this line can be 25% energy saving, the exhaust gas can also meet the environmental standards.
"Three steps" boosts the automation revolution
"Wenling shoe industry has not been free from the shadow of 'low, small, scattered' and heavy pollution. In my opinion, shoe industry can't really transform and upgrade without equipment innovation. Sheng Jianyong said.
Not only enterprises, the municipal government has also promoted the automation revolution of "machine changing" for the shoemaking enterprises this year, as one of the key work of this year's industrial line.
"Just a few months ago, mayor Li Bin also brought his own team to Guangzhou and other places to inspect the local shoemaking line, trying to find equipment suitable for Wenling shoe companies to replace machines. Mao Youming, deputy director of the Municipal Bureau of letters and information, told reporters that after that, the city will also conduct classified guidance to promote the comprehensive transformation of shoes enterprises and promote the application of the "shoe making robot production line".
"A few days ago, we also convened 18 key shoe making enterprises in the city for discussion. While understanding the business idea, we encouraged enterprises to eliminate backward production capacity and introduce advanced equipment." Mao Youming said, "the city will also focus on the implementation of the 18 enterprises to implement fully automated equipment transformation. Secondly, to accelerate the 246 rules on the part of shoe-making enterprises to implement the transformation of automation equipment." In addition to these measures, the third step will also force all shoe making enterprises to use the "automatic glue conveyor system" equipment. Through this "three steps", the city's shoe making enterprises step on the road of automation step by step. At present, the first draft of the "Wenling shoe machine replacement program" has been completed, and the city shoe industry "machine replacement" has also been included in the pilot of the province.
Policy driven shoe cocoon"
However, although some enterprises have taken the lead in the purchase of automation equipment, but more shoe enterprises are still in the watch.
"Unlike the pump, the machine tool industry, after years of development, production technology is already mature, the footwear industry 'machine substitution" although the favorable, the future development of the enterprises at present, automatic shoemaking technology is not mature, we invested millions of yuan to buy about equipment will not be practical." Simeite shoes for Shi Baofu says, "after all, shoes and styles, craft complex, automation equipment can't replace all the process."
In addition, many enterprises also put forward that the government should reduce the subsidy standards and increase subsidies to the "machine exchange" for the footwear industry. "Now the government of 'machine substitution' grant request to purchase equipment in more than 1 million yuan, a single piece of equipment in more than 60 thousand yuan, but a lot of shoe-making enterprises and equipment price is not high, it is difficult to meet the requirements in this way, we will not be able to enjoy the subsidy policy." Sheng Jianyong said.
For enterprises' concerns, Mao Youming said, "in fact, we have formulated a special supporting policy for shoemaking enterprises. For machine replacement shoes manufacturers, we will increase the subsidy to 12%~20%."
In order to reduce the cost of purchasing automation equipment, the reporter has learned that Qianjiang Motorcycle has also begun to develop a "robot" suitable for Wenling shoe industry. "You know, now, the assembly line will be 6 million yuan, a mechanical arm is 300 thousand yuan, and the whole line requires 7 robotic arms. The products developed by the Qianjiang Motorcycle can reduce the cost of the whole line to about 3 million yuan, and the price of their manipulator is less than 100 thousand yuan. Zhao Jianning, the Party committee member of the Bureau, said. After the success of the research and development, the city government will give more preferential subsidies to the enterprises that take the lead in buying the equipment of the Qianjiang Motorcycle.